Construction Today Vol 23 Issue 5 | Page 24

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Why contractors are struggling to maintain cost visibility
One of the biggest challenges in cost visibility for contractors is reliance on manual data processing, tracking, and aggregation. For example, project cost fragmentation across multiple spreadsheets and systems creates data silos, making it harder to track budgeting progress.
In addition, manual processes and fragmented silos lead to report and insight delays. The compounding result is that financial forecasts risk becoming irrelevant by the time they are produced.
For instance, consider a structural concrete and reinforcing steel package that is priced at bid, but poured in stages across several months. If rebar rates change between the bid and the mid-project pours, manual reporting may only catch the drift after purchase orders have been completed.
Labor fluctuations also affect the reliability of forecasts. Should there be a large influx of subcontractors to meet a deadline at short notice, manual cost processing risks missing this until a project is already over budget.
By 2027, it is estimated that the industry will require more than 450,000 new workers to meet demands – indicating that job market volatility will continue to trend upward and that contractors need to prioritize cost visibility.
Moreover, processes and systems rooted in manual spreadsheet data entry and tracking risk reactive action, not proactive strategy. Spreadsheets, while helpful in many ways, are not conducive to effectively managing real-time cost factors.
How automated forecasting helps protect project margins
With the right automation platform and finance-owned guardrails, contractors can transform reactive, manual forecasting into a more dynamic, continuous process. Automation can pll, analyze, and reconcile cost factors as they emerge, giving contractors and finance teams more clarity over how budgets are affected.
Teams get the most from automation when they review outputs regularly, roll integrations out in stages, and build capability as they go. Automation is also only as good as the data it is trained on, and it must be treated as a support for judgment, not a replacement.
With an effective rollout, this setup helps contractors identify cost pressures, monitor project performance in real-time, and safeguard profitability.
Cost pressure identification
Automation, coupled with machine learning, helps contractors spot potential cost spikes before critical budget decisions are made. For example, when it is trained on historic labor hours used and previous spend, automation can alert when margins are about to be reached.
It can also forecast labor hours required for specific projects, and raise alerts if labor hours approach budget capacity. Within invoices and purchases, it can identify material cost spikes that conflict with previously agreed rates. Therefore, project leaders can minimize overspend and make more measured decisions when investing in critical resources.
Real-time project performance monitoring
Data platforms with automation capabilities can aggregate multiple financial data sources into a single source of truth. This not only removes the need for extensive manual data handling tasks but also provides a clear overview of multiple orders, timesheets, and expense records at a glance.
By automatically pulling, cleaning, and aggregating data as it enters a project, contractors have real-time insights into material used and hours saved. It can be configured to alert when certain KPIs are met, or when budget allocations are exceeded.
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